Body Armor offers a number of benefits for day-to-day situations and it is not mandatory as a specialized product which is limited to a particular community. Although the tactical options offered by body armour does not well-suit to everybody as they are more useful to Law enforcement, SWAT teams and the Military personals.
A bulletproof vest is an item of personal armor worn on the torso that absorbs the impact from firearms projectiles and explosion shrapnel. These vests are made from layers of woven or laminated fabrics and provide protection to the wearer from small-caliber handgun and shotgun projectiles. It is also provide protection against small fragments from explosives such as hand grenades.
Hard armour plates can be used with armour vest, for augmenting the protection level as the metal or ceramic plates provides additional protection from rifle rounds. Also metallic components or woven fiber layers make soft armor resistance to stab and slash attacks from knives or any similar weapons. Personal armour is commonly worn by army person, law enforcement officers, swats, squads, police forces, private citizens, security guards, and bodyguards etc. However, hard-plates reinforced vests are mainly worn by combat soldiers, police tactical units, and hostage rescue teams.
Modern body armor may combine a ballistic vest with other items of protective items, such as bulletproof helmets. Especially designed vests for police and military use may also include ballistic shoulder and side protection along with additional pouches. Bomb disposal teams and members wear heavy armor suit and helmets with visors for face protection and spine protection.
Today new fibers are discovered which are used for today’s modern generation of concealable body armor possible. The National Institute of Justice or NIJ initiated a research program for the development of lightweight body armor so that a policemen or officer could wear full time and do his duty without any problem. This program has identified new materials that could be woven into a lightweight fabric with great ballistic resistant properties.
Kevlar is one of the magic modern materials used in ballistic industry.Kevlar is a super-strong fabric with amazing properties. It’s made of fibers that are knitted tightly together. Kevlar get its properties partly from the intrinsic strength of the polymer by which the fibers are made.
Kevlar is not an ordinary fabric—it’s not easy for everyone to make from the right raw materials. It’s a proprietary material and requires lots’ of experience. If we talk about its chemical structure, it’s very alike to other protective materials like Nomex. Kevlar is made of chemicals called synthetic aromatic polyamides or aramids.
Synthetic materials are produced in a chemical laboratory. Aromatic means its molecules have a strong, ring-like structure. It is a tough yarn which is highly recommended for ballistic protection and used in soft body armor applications. Also it is used as robust reinforcements for different hard armor applications and racing helmets, spall panels, ballistic blankets and electronic housing protection etc. Moreover it has also been used in many industrial applications.
It provides high tensile strength at very low weight along with exceptional structural rigidity. Kevlar is tough and incredibly durable. It suits perfectly to the demands of tactical products. It’s flexible and lightweight and has high chemical resistance and low electrical connectivity which offers superior dimensional stability. These all unique properties make it ideal fabric for ballistic needs.
We all have questions in mind about the process and engineering behind body armor and bulletproof clothing. Below is the process step by step that how the raw material turn in to a bulletproof vest.
The very first step for making a bulletproof vest is the fiber which actually plays an important role as it gives the base to be bulletproof. These extremely durable fibers are weaved through a special machine that wraps and stretches them into yarn. .
At this step large spools of the basic fibers are weaved into cords and yarn. The yarn is a long in length of interlocked fibers, which are suitable in the production of fabrics and sheet material. The threads that make bullet proof textiles are produced by spinning a solid fiber from a liquid chemical blend.
The yarns are woven into a sheet material and make it capable of stopping bullets. This is also used to make the bulletproof panels. After this the sheet material are put on rolls around in length like rolls of any other textile. A soft vest is made of many layers of woven or laminated fibers, which are lightweight but strong. The fabric absorbs impacts from gun-fired projectiles and shrapnel fragments from explosions.
Cutting The Material
With the help of large patterns or cutting machines multiple layers of ballistic sheets are cut at once. Bulletproof vest is consists of front and rear panels that are different shape and size than a normal garment. The ballistic panels used in bulletproof clothing are made of multiple layers and have passed the extensive testing to identify the proper thickness. The thickness is depends on what level of protection is required.
Sewing of Panels
The fabric layers are stitched together to manufacture the ballistic panel. To sew the layers together, a stencil is placed on top of the layers and the chalk is rubbed to expose the areas of the panel to cut and sew.
After stitching of the layers of ballistic material they need to put in a protective cover. The cover can be heat-sealed or ultrasonic sealed in order to protect the ballistic material from water and humidity. This is called the basic ballistic panel which has bullet resistant qualities.
The ballistic panels are then fitted into the carrier made of strong Aramid fabric. A ballistic carrier has pockets inside to insert the panels. Also these carriers are designed in such manner which hold the panels in proper position on the body.
Soldiers and military personnel always look for better ways and products to repel attacks and protect themselves against weapons. Personal protection has always been the main concern of those going to war. Body armor is one of the most crucial things military personnel need all the time. Designed with high technology para aramid fabric it provides unmatched protection the army. Body armor offers protection from Swords, knives and bullets. Hence, body armor is not only meant for military personnel. Body armor protects life of many police officers and security professionals every year.
At present times, body armors are in high demand because of the constant threat of violent encounters. The need of this protection equipment is part from changing the role and operations of many professionals. EMS personnel frequently use body armor for personal protection for incident response and for incidents that are not noticeably violent or possibly become so. The experts and journalist are sent with body armor into warm and dangerous zones to tackle the situation. In addition, the firefighters need body armors on duty to avoid any accident or injury.
Though body armors are usually connected with army personnel, but now the demand of this unmatched personal protection tool is on rise among others who have to go through with many risks during the jobs.
A few industry leaders are offering top-notch body armors for the army as well as other professionals. Depending on the risk involved in the job, a right kind of body armor can be selected for assuring personal protection.
When it comes to wearing a bulletproof body armor , most of the civilians put a step back because they have myth that these bullet proof vest are very heavy or bulky like ancient medieval armor .
So, we at Hard Shell focused on removing the ideology of being bullet proof vest more heavy weight and bulky. Our Experts designed the very known concealed bulletproof vest – the one wear on daily routine which can be easily hidden. We rigorously focus on making more comfortable, less bulky, well fitted with ergonomic design and extreme durable vest which also provide maximum protection as well to the wearer.
In strive to win the hearts of the civilian along with ensuring safety to near and dear ones we have designed two concealable vests i.e. VIP Vest and Low Pro. For more details and order kindly email us on email@example.com.
Military person’s duty is tough and demanding, and they expect no less from their clothing. That’s why Hard Shell is known for its quality because it serves the requirement. Hard Shell is the known brand for the products that will keep up with you, not matter what the day brings. They stock the more advanced tactical gear for those who protect and support us every day. Read More
Body Armor:- Body Armor is a proven protection clothing Equipment engineered to perfection and render unparalleled protection against projectile and fragment threats in various combat environments. Body Armour or law enforcement gear is a proven protection clothing Equipment engineered to perfection and render unparalleled protection against projectile and fragment threats in various combat environments.
Armor Plates:- Soft Armour Panels are probably the best in class when it comes to offering superior protection against bullets, projectiles and knife slashes.
Ballistic Helmets:-Bullet Resistant Helmet is designed with advanced material to provide adequate protection and unparalleled mobility in various combat situations.