Bulletproof Armour – Lightweight with excellent performance

A bulletproof vest is an item of personal armor worn on the torso that absorbs the impact from firearms projectiles and explosion shrapnel. These vests are made from layers of woven or laminated fabrics and provide protection to the wearer from small-caliber handgun and shotgun projectiles. It is also provide protection against small fragments from explosives such as hand grenades.

Hard armour plates can be used with armour vest, for augmenting the protection level as the metal or ceramic plates provides additional protection from rifle rounds. Also metallic components or woven fiber layers make soft armor resistance to stab and slash attacks from knives or any similar weapons. Personal armour is commonly worn by army person, law enforcement officers, swats, squads, police forces, private citizens, security guards, and bodyguards etc. However, hard-plates reinforced vests are mainly worn by combat soldiers, police tactical units, and hostage rescue teams.
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Modern body armor may combine a ballistic vest with other items of protective items, such as bulletproof helmets. Especially designed vests for police and military use may also include ballistic shoulder and side protection along with additional pouches. Bomb disposal teams and members wear heavy armor suit and helmets with visors for face protection and spine protection.

Today new fibers are discovered which are used for today’s modern generation of concealable body armor possible. The National Institute of Justice or NIJ initiated a research program for the development of lightweight body armor so that a policemen or officer could wear full time and do his duty without any problem. This program has identified new materials that could be woven into a lightweight fabric with great ballistic resistant properties.

KEVLAR NOT AN ORDINARY FABRIC

Kevlar is one of the magic modern materials used in ballistic industry.Kevlar is a super-strong fabric with amazing properties. It’s made of fibers that are knitted tightly together. Kevlar get its properties partly from the intrinsic strength of the polymer by which the fibers are made.

Kevlar is not an ordinary fabric—it’s not easy for everyone to make from the right raw materials. It’s a proprietary material and requires lots’ of experience. If we talk about its chemical structure, it’s very alike to other protective materials like Nomex. Kevlar is made of chemicals called synthetic aromatic polyamides or aramids.
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Synthetic materials are produced in a chemical laboratory. Aromatic means its molecules have a strong, ring-like structure. It is a tough yarn which is highly recommended for ballistic protection and used in soft body armor applications. Also it is used as robust reinforcements for different hard armor applications and racing helmets, spall panels, ballistic blankets and electronic housing protection etc. Moreover it has also been used in many industrial applications.

It provides high tensile strength at very low weight along with exceptional structural rigidity. Kevlar is tough and incredibly durable. It suits perfectly to the demands of tactical products. It’s flexible and lightweight and has high chemical resistance and low electrical connectivity which offers superior dimensional stability. These all unique properties make it ideal fabric for ballistic needs.

Ballistic Body Armour Manufacturer

Around the world there are numerous companies which are into the business of selling refurbished ballistic solutions, however while making the purchase the customer should take care and check the manufacturer details as it’s a safety product and one should check the Test reports to demonstrate that the armour has been tested to a relevant standard.
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Also we would recommend that you should ask for the Warranty Terms, ISO certifications to assure that you are making a purchase from reliable Ballistic Body Armour Manufacturer.
Hard Shell is one of the renowned Ballistic Body Armour Manufacture in the business of PPE (Personal Protective equipment). They use DuPont™ USA raw material to make the Soft Armour Panels and Helmets due to which the protection is unmatched . Visit the complete range of body armour on www.hardshell.ae

What is behind the bulletproof garment?

We all have questions in mind about the process and engineering behind body armor and bulletproof clothing. Below is the process step by step that how the raw material turn in to a bulletproof vest.

Raw Materials

The very first step for making a bulletproof vest is the fiber which actually plays an important role as it gives the base to be bulletproof. These extremely durable fibers are weaved through a special machine that wraps and stretches them into yarn. .

Yarn Production

At this step large spools of the basic fibers are weaved into cords and yarn. The yarn is a long in length of interlocked fibers, which are suitable in the production of fabrics and sheet material. The threads that make bullet proof textiles are produced by spinning a solid fiber from a liquid chemical blend.
Warrior Vest

Sheet Materials

The yarns are woven into a sheet material and make it capable of stopping bullets. This is also used to make the bulletproof panels. After this the sheet material are put on rolls around in length like rolls of any other textile. A soft vest is made of many layers of woven or laminated fibers, which are lightweight but strong. The fabric absorbs impacts from gun-fired projectiles and shrapnel fragments from explosions.

Cutting The Material

With the help of large patterns or cutting machines multiple layers of ballistic sheets are cut at once. Bulletproof vest is consists of front and rear panels that are different shape and size than a normal garment. The ballistic panels used in bulletproof clothing are made of multiple layers and have passed the extensive testing to identify the proper thickness. The thickness is depends on what level of protection is required.

Sewing of Panels

The fabric layers are stitched together to manufacture the ballistic panel. To sew the layers together, a stencil is placed on top of the layers and the chalk is rubbed to expose the areas of the panel to cut and sew.

The Cover

After stitching of the layers of ballistic material they need to put in a protective cover. The cover can be heat-sealed or ultrasonic sealed in order to protect the ballistic material from water and humidity. This is called the basic ballistic panel which has bullet resistant qualities.

Carrier

The ballistic panels are then fitted into the carrier made of strong Aramid fabric. A ballistic carrier has pockets inside to insert the panels. Also these carriers are designed in such manner which hold the panels in proper position on the body.

Protection is Exponential. Stay Protected with Hard Shell Ballistic Solution

Soldiers and military personnel always look for better ways and products to repel attacks and protect themselves against weapons. Personal protection has always been the main concern of those going to war. Body armor is one of the most crucial things military personnel need all the time. Designed with high technology para aramid fabric it provides unmatched protection the army. Body armor offers protection from Swords, knives and bullets. Hence, body armor is not only meant for military personnel. Body armor protects life of many police officers and security professionals every year.

Military Team Work Link
Military Team Work Link

At present times, body armors are in high demand because of the constant threat of violent encounters. The need of this protection equipment is part from changing the role and operations of many professionals. EMS personnel frequently use body armor for personal protection for incident response and for incidents that are not noticeably violent or possibly become so. The experts and journalist are sent with body armor into warm and dangerous zones to tackle the situation. In addition, the firefighters need body armors on duty to avoid any accident or injury.
Though body armors are usually connected with army personnel, but now the demand of this unmatched personal protection tool is on rise among others who have to go through with many risks during the jobs.
A few industry leaders are offering top-notch body armors for the army as well as other professionals. Depending on the risk involved in the job, a right kind of body armor can be selected for assuring personal protection.

K9 Body Armor Vest

Designed by a Police K-9 Handler for his service do, perfect for all calls of service. Our unique K-9 vest ensures maximum comfort and mobility to allow your dog to maintain their full agility. We want to ensure that every K-9 is fitted with the vest that may save his life while he is in the act of saving ours.
Hard Shell K9 Vests allow the dog access to their natural movement and cooling mechanisms: panting, their paws, and their ears. They offer outstanding ballistics and breathe-ability in a rigorously field-tested vest. Our K-9 vest evenly distributed over the dog’s entire body.
These vests help protect the K-9s from gun shots, stabbings, explosives, and blunt force trauma such as being kicked, punched, or beaten with a weapon or other dangerous object such as a bat or tire iron
Most of these days, Police dogs are dying of heat exhaustion at a alarming rate this summer, and a majority of those deaths have come when they were locked in hot squad cars for hours. Their duties and services included street patrols, drug detection, search and recovery, searches for suspects or missing people, weapon detection, explosives detection and more. So, their protection is must.

Hard Shell : Ballistic Solutions

bomb-suitHard Shell body armour products proven across the globe, in the most extreme applications, by leading military, police and security forces that benefit from high performance combined with comfort. Based on the different situation, need and strength of soldiers, police, and rescuers we offer tailor made solutions to satisfy the need of customers. The para aramid fabric used in making bullet resistant vest is engineered to surpass the accepted standards.
Hard Shell work on close partnerships with our customers and end- users, our objective is to identify and deliver exciting new products with a clear technical edge to our worldwide markets. Hard Shell produce armour to the lightest quality standards. We are ISO 9001 certification and are continually striving to make sure that our products are best available.
Our client list is wide and distinct and all our product users are assured of total confidentiality. We supply armour to many countries for a variety of end – users, for law enforcement, military, Special Forces and civilian authorities. Each product range is specially designed and crafted for its intended purpose. Engineering control supplies through our wide range of experience are able to service a wide and varied customer base.
As a ballistic manufacturer, our most of the ballistic vest are designed for Special Forces and SWAT Team personnel, and are capable to carry different type of accessories. In addition, our ballistic helmet meets NIJ IIIA standards, with high performance, low weight and improved comfort. Our security and protection products are manufactured under quality supervision, beginning with the receipt of the raw materials to the final inspection of completed products. Our body armor solutions are designed and fabricated for special task forces involved in close quarter battle like commando and special force operations with threat level confine to Level IIIA. We provide body armor in various armour configurations – ballistic, fragmentation resistant and floatation.
Hard Shell ballistic solutions are popular among Para military forces, police forces and private security personnel.

How gun works

A bullet is a projectile propelled by a firearm, sling, or air gun. Bullets do not normally contain explosives, but damage the intended target by impact and penetration. The word “bullet” is sometimes colloquially used to refer to ammunition in general, or to a cartridge, which is a combination of the bullet, case/shell, powder, and primer. This use of ‘bullet’, when ‘cartridge’ is intended, leads to confusion when the components of a cartridge are discussed or intended. See the reference section for more detail. YouTube Link

Wouldn’t it be nice to combine maximum protection with stability and extreme durability in a single vest

When it comes to wearing a bulletproof body armor , most of the civilians put a step back because they have myth that these bullet proof vest are very heavy or bulky like ancient medieval armor .
So, we at Hard Shell focused on removing the ideology of being bullet proof vest more heavy weight and bulky. Our Experts designed the very known concealed bulletproof vest – the one wear on daily routine which can be easily hidden. We rigorously focus on making more comfortable, less bulky, well fitted with ergonomic design and extreme durable vest which also provide maximum protection as well to the wearer.
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In strive to win the hearts of the civilian along with ensuring safety to near and dear ones we have designed two concealable vests i.e. VIP Vest and Low Pro. For more details and order kindly email us on enquiry@hardshell.ae.